Lab UHT/HTST Pilot Eweko | Awọn Laini Idagbasoke Ohun mimu fun Awọn Idanwo R&D
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Kí ni UHT awaoko Plant?
Ohun ọgbin Pilot EasyReal UHT/HTST jẹ a iwapọ, alagbeka, ati rọrun-lati fi sori ẹrọ Syeed idanwo ti a ṣe apẹrẹ fun Iwadi daradara ati Idagbasoke Idagbasoke (R&D) lori oriṣiriṣi awọn ọja olomi. Apẹrẹ apọjuwọn rẹ ṣepọ awọn modulu iṣẹ ṣiṣe fun dapọ ohun elo aise, bakteria ọja, isọpọ inline, itọju ooru, ati kikun aseptic, muu awọn akojọpọ rọ ni ibamu si awọn iwulo pato. Eto naa ṣaṣeyọri isọdọtun giga nipasẹ sisọ paipu iyara ati atunto.
Ni ipese pẹlu awọn sensosi ti a ṣepọ ati igbimọ iṣakoso iboju ifọwọkan, awọn olumulo le wo, ṣe igbasilẹ, ati okeere gbogbo data esiperimenta ni akoko gidi. Eto naa rọrun lati nu, ṣe atilẹyin awọn olomi sisẹ pẹlu ọpọlọpọ awọn viscosities, ati gba awọn akoko isọdi isọdi ati awọn iwọn otutu. Nipa ipese agbegbe iṣelọpọ iwọn kekere ti iwọn, o ṣe iranlọwọ fun awọn olumulo ni kiakia fọwọsi awọn agbekalẹ, mu awọn ilana ṣiṣẹ, ati dinku awọn idiyele R&D.
Awọn ilana Ṣiṣeto Gbona fun Awọn ọja Ounje Liquid
🧃 1. Awọn ọja Oje Eso (Eso giga)
Awọn apẹẹrẹ Aṣoju: Apple oje, osan oje, ope oyinbo
pH: Sterilization: HTST tabi UHT (85-95°C tabi 121°C, akoko kukuru)
🔄 Ilana Sisan:
Igbaradi oje → Deaeration → Preheating → HTST/UHT Sterilization → Itutu → Filling
✅ Awọn oje jẹ iduroṣinṣin-ooru ati nilo awọn iwọn otutu sterilization kekere.Deaeration jẹ pataki lati idaduro adun ati ki o se ifoyina.
🥛 2. Awọn ọja ifunwara (pH aiduro)
Apeere Aṣoju: Wara ti a fi pasteurized, wara adun, ipara
pH: 6.5–6.8
Sterilization: UHT (135-145°C, 3–15 iṣẹju-aaya) tabi HTST (72°C, iṣẹju-aaya 15)
🔄 Ilana Sisan:Dapọ → Isọpọ → Preheating → UHT/HTST Sterilization → Daduro → Itutu → Aseptic kikun
✅ Nilo iṣakoso iwọn otutu deede ati itutu agbaiye iyara. Homogenization ṣe idaniloju iduroṣinṣin wara ati ẹnu.
🌱 3. Ohun mimu-orisun ọgbin
Awọn Apeere Aṣoju: Wara soy, wara oat, wara almondi, awọn ohun mimu agbon
pH: Ni deede> 6.0
Sterilization: UHT + Homogenization + Alagbara deaeration
🔄 Ilana Sisan:Lilọ Slurry → Filtration → Deaeration → Iṣọkan → UHT → Itutu → Filling
✅ Awọn ọja wọnyi ṣọ lati yapa. Imudara ipele-meji ati igbale deaeration mu iduroṣinṣin emulsion ati sojurigindin dara si.
🍵 4. Iṣẹ-ṣiṣe & Awọn ohun mimu Ounjẹ
Awọn apẹẹrẹ Aṣoju:Apple oje, osan oje, ope oyinbo
pH: Sterilization: HTST tabi UHT (85-95°C tabi 121°C, akoko kukuru)
🔄 Ilana Sisan:Igbaradi oje → Deaeration → Preheating → HTST/UHT Sterilization → Itutu → Filling
✅ Awọn oje jẹ iduroṣinṣin-ooru ati nilo awọn iwọn otutu sterilization kekere. Deaeration jẹ pataki lati idaduro adun ati ki o se ifoyina.
🧊 5. Awọn ounjẹ ajẹkẹyin tutunini & Awọn ipilẹ Bakteria
Apeere Aṣoju: Ice ipara illa, awọn ipilẹ probiotic, awọn aṣa ibẹrẹ
pH: Ayipada
Isọdọmọ: Pasteurization (65–75°C, 15–30 min)
🔄 Ilana Sisan:Idapọ ṣaaju → Pasteurization → Daduro → Itutu → Ibi ipamọ tabi Inoculation
✅ Ko ṣe ipinnu fun ailesabiyamo iṣowo ṣugbọn fun iṣakoso makirobia ṣaaju didi tabi bakteria.
📘 Table Lakotan
| Ọja Iru | Iwọn pH | Iwọn otutu | Key Awọn ẹya ara ẹrọ |
|---|---|---|---|
| Oje eso | 4.5 | 85–95°C / 121°C | Idabobo adun, deaeration |
| Ibi ifunwara | > 6.5 | 135-145°C | Homogenization, dekun itutu |
| Ohun mimu-orisun ọgbin | > 6.0 | 130-140°C | Deaeration, ilọpo meji homogenization |
| Awọn ohun mimu iṣẹ | 3.5–6.5 | O yatọ | Itọju igbona asefara |
| tutunini / Starter Products | Ayípadà | 65–75°C | Ìwọnba pasteurization fun ami-ilana |
Fifi sori ẹrọ ati Asopọmọra
Fifi sori Rọrun:Ni ibamu pẹlu ina eleto ati ipese omi; awọn itọnisọna fifi sori ẹrọ alaye ati atilẹyin aaye ti a pese.
Apẹrẹ Modulu:Awọn asopọ wiwo ti o ni idiwọn gba laaye fun iṣeto ni kiakia ati itọju irọrun.
Lab UHT/HTST Pilot Plant Key Awọn ẹya ara ẹrọ
● Apẹrẹ Modulu: Ṣepọ awọn modulu fun idapọpọ apẹẹrẹ, Igbaradi Ayẹwo, Fermentation ọja, isokan inline, itọju ooru, evaporation, ati kikun, gbigba iṣeto ni irọrun ti o da lori awọn ibeere.
● Iṣakoso pipe: Iwọn otutu ti o ga julọ ati awọn iṣakoso oṣuwọn sisan n ṣe idaniloju aitasera ọja ati didara.
● Awọn ọna Iṣiṣẹ lọpọlọpọ: Ṣe atilẹyin awọn iṣẹ lilọsiwaju ati ipele, ṣiṣe ounjẹ si ọpọlọpọ awọn iwulo iṣelọpọ.
● Abojuto Data Igba-gidi: Ngba ati ṣe abojuto data ilana ni akoko gidi, ti o mu ki atunṣe iyara ati iṣapeye ṣiṣẹ.
● Irọrun Lilo: Awọn iṣakoso irọrun ati awọn eto nipasẹ wiwo iboju ifọwọkan.
● Iṣẹjade Kekere-Iwọn-Kekere: Apẹrẹ fun R&D ati iṣelọpọ idanwo, idinku awọn idiyele afọwọṣe.
● Igbẹkẹle giga: Ṣe idanwo lile lati rii daju iṣẹ iduroṣinṣin.
Imugboroosi Rọ: Le ṣe igbegasoke si eto adaṣe ni kikun pẹlu awọn aaye Iṣakoso Imudani ti asefara (CCP).
EasyReal Lab UHT Pilot Plant Awọn anfani Alailẹgbẹ
● Mimu Giga-Viscosity: Ṣiṣẹ awọn olomi pẹlu viscosities to 6,000 cps.
● Iwọn Imuduro Kekere: Ṣiṣẹ pẹlu iwọn ipele ti o kere ju ti 3 liters, fifipamọ awọn ohun elo aise.
● Ibẹrẹ Ibẹrẹ: Ṣe aṣeyọri iṣẹ iduro-ipinle laarin iṣẹju-aaya ti ibẹrẹ tutu.
● Iṣakoso alapapo olominira: Awọn iṣakoso lọtọ fun apakan alapapo kọọkan, n ṣe atilẹyin ọpọlọpọ awọn eto iwọn otutu.
● Iṣọkan Iṣọkan ati isọdọmọ: CIP ti a ṣe sinu ati awọn eto SIP ṣe idaniloju ibamu pẹlu awọn iṣedede mimọ.
● Itutu agbaiye meji: Iṣakoso iwọn otutu ti o munadoko ṣe idaniloju iduroṣinṣin ọja.
● Wiwo data USB: Ṣe irọrun gbigbasilẹ irọrun ati iṣakoso ti data esiperimenta.
Fifi sori ẹrọ ati Asopọmọra
Fifi sori Rọrun:Ni ibamu pẹlu ina eleto ati ipese omi; awọn itọnisọna fifi sori ẹrọ alaye ati atilẹyin aaye ti a pese.
Sowo pato
Awọn ipo gbigbe: Dara fun okun boṣewa, afẹfẹ, ati gbigbe ilẹ, ni idaniloju ifijiṣẹ ailewu.
Iṣakojọpọ: module kọọkan ti wa ni idalẹnu ominira lati yago fun ibajẹ lakoko gbigbe.
Iwọn ati Iwọn: Awọn iwọn iwuwo eto lati 10 kg si 500 kg da lori iṣeto ni; Apẹrẹ apọjuwọn ṣe idaniloju gbigbe gbigbe daradara.
Awọn ibeere fifi sori ẹrọ
Ipese Agbara: ọkan-alakoso & 3-fase foliteji, da lori eto iṣeto ni.
Ipese omi: Asopọ agbawọle omi boṣewa.
Ibeere aaye: Aaye fifi sori ẹrọ ti awọn mita mita 20-50, da lori iṣeto ni module.
Ayika Ṣiṣẹ: Iwọn otutu yara; yago fun iwọn otutu pupọ ati awọn ipo ọriniinitutu.